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NewUrea-less SCR now available for 19–75 kW engines

Precision Engineering for a Regulated World

Maxmoc Motor Works designs and builds SCR, DPF and aftertreatment control systems for diesel engines, gensets and off-highway machines. Indigenous engineering, global norms.

STAGE 01 · ≥99% PM

Particulate Control

DOC + DPF · RECD

Cutaway of a Maxmoc diesel particulate filter showing the ceramic honeycomb substrate

Oxidation catalysts, wall-flow particulate filters and retrofit kits that clean up new and installed diesel engines alike.

  • DOC + DPF
  • ≥99% PM
  • Retrofit
  • Stage V
Full catalogue

STAGE 02 · CAN J1939 · IP67

Controls & Dosing

ATCU · Urea Pump · Injector

Maxmoc aftertreatment control unit with sealed automotive connectors

Aftertreatment control units, urea pumps, injectors and the oxidation booster that keep every catalyst in its working window.

  • ATCU
  • CAN / PWM
  • OBD
  • IP67
Full catalogue

STAGE 03 · ≥95% NOx

NOx Reduction

Urea SCR · Urea-Free SCR · Compact SCR

Stainless steel Maxmoc SCR aftertreatment system with dosing injector in a dark studio

Urea and urea-free selective catalytic reduction platforms from 15 kW to 800 kW, with closed-loop dosing and NOx sensor feedback.

  • Urea SCR
  • Urea-less SCR
  • ≥95% NOx
  • CPCB IV+
Full catalogue

▪ What we do

Black smoke in. Clean air out.

Engine exhaust carries soot, nitrogen oxides, carbon monoxide and unburnt hydrocarbons. Each Maxmoc stage removes one of them, so what leaves the stack is nitrogen, water vapour and carbon dioxide.

Engine out

SootNOxCO · HC

Stack out

N₂ + H₂OCO₂

DOC · Oxidation catalyst

2CO + O₂ → 2CO₂ · HC + O₂ → CO₂ + H₂O

DPF · Particulate filter

Soot trapped · C + O₂ → CO₂

AUS 32 · Urea dosing

Urea + water → ammonia + CO₂

SCR + ASC · NOx reduction

4NO + 4NH₃ + O₂ → 4N₂ + 6H₂O

Tailpipe NOx

24ppm

from ~900 ppm engine-out

Tailpipe PM

0.9mg/m³

from ~90 mg/m³ engine-out

Illustrative values for a urea SCR system at rated load. Actual figures depend on the engine and duty cycle.

▪ Engineering standard

Every system we build is sized to its engine map, proven on a dynamometer and traceable from substrate to the day it ships.

95%
NOx Conversion on Urea SCR at Rated Power
10000 hrs
Rated Durability on High-Power Systems
Built to CPCB IV+, Stage V and Euro VI, with global technology partners

▪ The Maxmoc film

Cleaner exhaust, engineered end to end

Two and a half minutes on one speck of soot: how a Maxmoc system catches it before it reaches anyone, and how we size, build, prove and support every system for CPCB IV+, Stage V and Euro VI engines.

2:32 · Chapters

▪ Blueprint library

Every product, line by line.

Live wireframe blueprints of all sixteen Maxmoc products. Drag to turn, pull them apart, cut a section, then open any product in the 3D Explorer.

Explore Urea SCR in 3D

▪ Follow a unit down the line

Six bays from engine map to field

Walk the live factory in 3D
Static mixer and exhaust routing inside a Maxmoc aftertreatment systemBAY 01

01 · Engineering · Packaging

Application engineering

Exhaust routing, mixing length and backpressure engineered around each OEM chassis.

  • ▸Sizing to the engine map
  • ▸Mixing length and backpressure
  • ▸Packaging around the OEM chassis
Honeycomb catalyst substrate close-upBAY 02

02 · Chemistry · Substrates

Catalyst & substrate

Oxidation, filtration and reduction catalysts chosen for the duty cycle and the exhaust temperature window.

  • ▸Oxidation catalyst for low light-off
  • ▸Wall-flow particulate filter
  • ▸SCR with ammonia-slip catalyst
TIG welding of a stainless steel aftertreatment housingBAY 03

03 · Plant · MEPZ Chennai

Canning & welding

Substrate canning, TIG welding and leak testing at the Madras Export Processing Zone unit.

  • ▸DOC, DPF and SCR canning
  • ▸Flow, leak and backpressure testing on every unit
  • ▸Serial-number traceability from substrate to dispatch
aftertreatment control unit connector and harnessBAY 04

04 · Electronics · Software

Dosing & controls

Hardware-in-the-loop rigs replay thousands of duty cycles against the ATCU before release.

  • ▸Closed-loop urea and urea-less dosing calibration
  • ▸CAN J1939 integration with engine ECUs
  • ▸Hardware-in-the-loop validation before release
Engine dynamometer emission test cell with gas analysersBAY 05

05 · Testing · Engine dynamometer

Emission testing

Dynamometer runs with gas analysers verify NOx, PM, CO and HC conversion on every engine family.

  • ▸CPCB IV+ and Stage V test cycles
  • ▸NOx, PM, CO, HC and NH₃-slip measurement
  • ▸Durability testing
Maxmoc engineer commissioning an aftertreatment system on siteBAY 06

06 · Compliance · Service

Certification & field support

Reports for certification agencies, installation by Maxmoc engineers and verification once the system is running.

  • ▸Test reports for certification agencies
  • ▸On-site installation and emission verification
  • ▸Online monitoring after handover

▪ Partners & validation

Global technology, proven in our own test cell

North America

Fuel systems partner

United States

Fuel injection systems and components for diesel and gasoline engines.

Europe

Diesel injection partner

Czech Republic

Diesel fuel injection pumps, injectors and nozzles.

Europe

Emission technology partner

Germany

Exhaust aftertreatment systems that cut emissions from combustion engines.

Testing · Engine dynamometer

Maxmoc emission test cell

MEPZ, Chennai, India

Dynamometer runs with gas analysers verify NOx, PM, CO and HC conversion on every engine family.

▸ NOx · PM · CO · HC · NH₃ slip

▪ Announcements

What's new at Maxmoc

▪ Genset fitment

Watch an RECD go on your genset

Pick a genset from 15 to 1500 kVA or a ship engine up to 8 MW, choose any Maxmoc system, see it fitted in 3D and follow live emission readings before and after.

Try the genset fit15 kVA preview
Without RECDPM 132.0 mg/Nm³

Particulates

0 %

CO

0 %

Smoke

0 %

▪ Compliance

Compliant before it ever ships

CPCB IV+

Genset Emission Norms

NOx + HC and PM limits for diesel generator sets up to 800 kW, met with SCR and DPF.

Stage V

CEV & TREM

Construction equipment and tractor norms, including particle number limits.

Euro VI

On-Highway Ready

Aftertreatment platforms engineered to Euro VI, with a path to Euro VII.

ISO 9001

Quality System

ISO 9001:2015 processes from substrate canning to final leak and flow test.

Share the engine. We will engineer the aftertreatment.

Engine application matcher

Find your starting architecture

Pick the power band, the machine and the norm. We suggest a Maxmoc system and pre-fill the request for our engineers.

01 // Engine power band
02 // Application
03 // Target standard

Recommended · Genset · 19–75 kW · CPCB IV+

  • Urea-Free SCR System

    Urea-free SCR, 19–75 kW

    ≥85% @ rated power
  • Retrofit Emission Control Kit

    Retrofit kit for installed DG sets

    Up to 99%
  • Aftertreatment Control Unit

    Closed-loop dosing and OBD

    CAN J1939, PWM, analog
  • Online Emission Monitoring

    Online monitoring

    ΔP, pressure, temperature, RPM

A starting architecture. Final sizing follows your engine map and duty cycle.